CFT-102 Honeywell Horizon CD Control

Training Manual Table of Contents

1	Overview	1
1.1	CD Control for Paper	1
1.1.1	Weight CD Control	2
1.1.2	CD Moisture Control	2
1.1.3	CD Caliper Control	2
1.2	Horizon CD Control	2
1.2.1	CD Control Routines	2
1.2.2	Tuning Schematics	5
1.2.2.1	Tuning Overlays	5
1.3	Process Control Engineer's Functions	6
1.4	Notes - Overview	8
2	Sheet Edge Alignment	9
2.1	Overview	9
2.2	CDxEDGmn Sheet Edge Alignment Schematic	9
2.2.1	Parameter Definition	10
2.3	Notes - Sheet Edge Alignment	12
3	General Tuning Data	13
3.1	Overview	13
3.2	General Tuning Data Overlay	13
3.2.1	Parameter Definition	13
3.3	Determining Control Cycle Times	15
3.4	Notes - General Tuning Data	16
4	Measurement Input Tuning	17
4.1	Overview	17
4.2	Measurement Input Tuning Overlay	17
4.2.1	Measurement Input Overlay Page 1	17
4.2.1.1	Parameter Definition	18
4.2.2	Measurement Tuning Data Overlay 2	19
4.2.2.1	Parameter Definition	19
4.3	Notes - Measurement Input Tuning	22
5	Boundary Line Tuning	23
5.1	Overview	23
5.2	Boundary Line Tuning Overlay	23
5.2.1	Parameter Definition	23
5.4	Notes - Boundary Line Tuning	25
6	Mapping Tuning	27
6.1	Overview	27
6.2	Tuning Mapping Data Overlay	27
6.2.1	Parameter Definition	27
6.3	Notes - Mapping Tuning	29
7	Removal of the Average	31
7.1	Overview	31
7.2	Notes - Removal of the Average	32
8	Tuning Interlocks	33
8.1	Overview	33
8.2	Tuning Interlocks Overlay	33
8.3	Notes - Tuning Interlocks	35
9	Dead Time Compensated Control Algorithm	37
9.1	Overview	37
9.2	Control Algorithm Tuning Overlay	37
9.2.1	Parameter Definition	37
9.3	Notes - Dead Time Compensated Control Algorithm	40
10	Convolution	41
10.1	Overview	41
10.2	Notes - Convolution	42
11	Tuning Output Treatment	43
11.1	Overview	43
11.2	Tuning Output Treatment Overlay	43
11.2.1	Parameter Definition	43
11.3	Notes - Tuning Output Treatment	45
12	Actuator Optimization	47
12.1	Overview	47
12.2	Actuator Optimization Overlay	47
12.2.1	Parameter Definition	47
12.3	Notes - Actuator Optimization	49
13	Peak Removal	51
13.1	Overview	51
13.2	Notes - Peak Removal	52
14	Bump Test	53
14.1	Overview	53
14.2	CDxBMPmn CD Bump Test Schematic	53
14.2.1	Parameter Definition	54
14.3	Considerations	54
14.4	Set up for Bump Test	55
14.4.1	Bump Test Tuning Overlay	55
14.4.1.1	Parameter Map	55
14.5	Perform Bump Test	56
14.6	Shrinkage Curve Analysis	57
14.6.1	CDxSRKmn CD Bump Test Shrinkage Schematic	58
14.6.1.1	Parameter Definition	58
14.6.2	Perform Shrinkage Curve Analysis	60
14.7	Convolution Analysis	62
14.7.1	CDxCNVmn CD Bump Test Convolution	62
14.7.1.1	Parameter Definition	63
14.7.2	Perform Convolution Analysis	63
14.8	Profile Correction Analysis	64
14.9	Notes - Bump Test	65